Rapid prototype tooling in 5 to 28 calendar days.
Rapid aluminium tooling for volumes up to 5000+ shots.
P20 prototype tooling for volumes up to 20,000+ shots.
NAK80 or S136 prototype tooling for volumes up to 100,000+ shots.
About Rapid tooling Low-Volume Production with Aluminum tooling
At JOBR Rapid, with orders of more than 100 parts, we will consider Quick Turn Tooling, Injection Molding for plastics and Die Casting for metals. Materials could be plastics and metals. We can make rapid prototype tooling for various plastics with different finishing, like sandblasting, texture, painting, plating, and so on, depending on our customers’ requirements. We can make tool life be 100 pcs to 100ks or more by using low volume injection molding. So if you have projects that you would only like 100 pcs or 100ks pcs parts, you are welcome to ask for a quote. If you are ready to start mass production, please learn more about rapid prototype tooling below and contact us now!
Bridge to Production Process
Benefits of Rapid Injection Mould
Prototypes produced in production material in shorter timeframes.
Allows for full fit and function testing.
Discovery of any design flaws early on, low cost tooling allows for easy geometry modification and refinement of design.
What is rapid tooling?
Rapid prototype tooling is a way to simplify the mold structure for low cost & short lead time. It’s commonly used in rapid injection molding, based on the low-volume requirement. JOBR Rapid manufactures its rapid tooling in 7075 aluminum (molds can be textured) and pre-hardened P20 tool steel, To make the cavity, core and ejector plates. We use both options but most of our custom injection molding tools are pre-hardened P20 tool steel. Steel rapid tool injection molding services typically deliver more than double the parts of comparable aluminum.
The materials we use
Material Science：Acetal polyoxymethylene (POM), Nylon 66 (PA66), High-density polyethylene (HDPE), Polybutylene terephthalate (PBT), Glass-filled polycarbonate (PC-GF), Polyethylene terephthalate (PET), Polyphenylene sulfide (PPS), Polystyrene (PS), Thermoplastic elastomer (TPE), Acrylonitrile butadiene styrene (ABS), Glass-filled, polyamide (PA-GF), Low-density polyethylene (LDPE), Polycarbonate (PC), ABS polycarbonate (PC-ABS), Polymethyl methacrylate (acrylic) (PMMA), Polypropylene (PP), Thermoplastic vulcanizates (TPV)
Rapid Tooling Production Process
We Process for JOBR Tech's Rapid Prototype Service：
RFQ Submission
To initiate the process, please submit an RFQ (Request for Quotation) to us. This will enable us to provide you with an accurate quotation for your rapid prototype tooling and low volume injection molding requirements.
Quotation & Design Confirmation
Once you have received and confirmed the quotation, we will proceed with the next step. Our team will conduct Design for Manufacturability (DFM) analysis and provide mold drawings for your approval. This ensures that the design is optimized for efficient production.
Mold Drawing Confirmation & Production
After you have reviewed and confirmed the final mold drawings, we will initiate production immediately. Our skilled technicians will utilize advanced techniques and technologies to fabricate the molds, including the use of aluminum tooling for its excellent thermal conductivity and cost-effectiveness.
Delivery
Upon completion of the production process, we conduct thorough quality checks to ensure the precision and functionality of the manufactured parts. Once the quality inspection is passed, we arrange assembly and packaging for shipment, ensuring that your parts are delivered safely and securely.
Quality Assurance
At every stage of the process, we maintain strict quality control measures to ensure that your parts are manufactured to the highest standards. As a responsible provider, we take full ownership of the quality assurance process and ensure that the final products meet or exceed your expectations.
Our Products
We can mass produce custom parts quickly and efficiently. Our mold and production technology allows us to use a
variety of materials and finishes to meet the needs of any industry or application.
Here are some of the options you can choose from:
Why did you choose us?
Established in 2013, JOBR is a professional manufacturer of Rapid tooling services with its own R&D team, ISO9001 , Reply within 8 hours, 24-hour production, 100% inspection , confidentiality system.You can get products more than 50% cheaper than US/EU or free samples, Contact us now!
Rapid Tooling FAQs
What is Rapid Tooling?
Rapid tooling refers to the quick and cost-effective production of molds or tooling used for low volume injection molding or rapid prototype tooling. It enables the efficient manufacturing of prototypes or small batch production parts using advanced techniques and materials.
What is the service process? What are the advantages in the service?
Service Process: First, we receive the customer's RFQ (Request for Quotation). Based on the RFQ, we provide a quotation. After the customer confirms the quotation, we proceed with DFM (Design for Manufacturability), mold flow analysis, and mold design. Once the customer approves the mold drawings, we begin the mold manufacturing process. After the mold is completed, we conduct trial molding and perform quality inspections. Finally, we assemble, package, and ship the products.
Advantages of our service: Fast delivery, quality assurance, and customization of small batch production.
What are the specific strengths of the company?
We have a management team composed of professional technical experts. With advanced mold technology and strong manufacturing engineering capabilities, we provide end-to-end services ranging from part development, mold design, injection molding, assembly, packaging, to delivery. We have extensive experience in custom production using engineering materials such as PEEK, PPSU, PBT, LCP, and PBT for injection molding.
How does Rapid Tooling benefit product development?
Rapid tooling offers several advantages in product development, including:
Faster time-to-market: Rapid tooling allows for quicker production of molds or tooling, reducing overall product development time.
Cost-effective production: With low volume injection molding and rapid prototype tooling, small batch production can be done efficiently, minimizing costs.
Design validation: Rapid tooling enables the creation of physical prototypes for design verification and functional testing, ensuring product performance and quality.
What materials are used in Rapid Tooling?
JOBR Tech utilizes a variety of materials for rapid tooling, including aluminum tooling. Aluminum offers advantages such as excellent thermal conductivity, lightweight properties, and cost-effectiveness, making it suitable for rapid tooling applications.
What is the typical lead time for Rapid Tooling projects?
The lead time for rapid tooling projects varies depending on factors such as design complexity and production requirements. At JOBR Tech, we prioritize fast turnaround times and work closely with clients to meet their specific project timelines.
